Robopac Helix 4 EVO Pallet Winder (2021)

Robopac Palettenwickler

Overview

This Robopac Helix 4 EVO pallet winder was built in 2021, with less than 500 operating hours - technically close to new.

The arm carries the pre-stretch carriage around the stationary pallet, so the load itself is never turned - the configuration for unstable, fragile or heavy loads at high output (capacity below). Built as a stand-alone unit.

Technical data

- Manufacturer: Robopac
- Model: Helix 4 EVO
- Year of manufacture: 2021
- Machine type: automatic rotating-arm stretch wrapper (pallet winder)
- Operating hours: less than 500 h
- Capacity: 82 pallets/h (11 wraps, 1,000 mm H), 73 (15 wraps, 1,600 mm H), 64 (19 wraps, 2,000 mm H)
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- Wrapping cycle time: approx. 36.3 s at H 1,600 mm, 15 wraps (conveyor excluded)
- Pallet sizes: 800 x 1,200 mm and 800 x 600 mm; industrial pallets and quarter pallets can be wrapped as well, centred on the conveyor
- Load height: 1,000 - 2,000 mm incl. pallet; mechanical max. 2,550 mm incl. pallet and conveyor
- Load weight: 100 - 1,200 kg
- Conveyor speed: 15 m/min
- Machine height: 4,721 mm; hall height from 7,000 mm
- Pre-stretch: PGSA carriage, electronically adjustable 100 - 400 %
- Stretch film: LDPE / LLDPE, 17 - 23 µm, roll width 500 mm, max. dia. 250 mm, core 76 mm, max. weight 16 kg
- Control: Siemens SIMATIC S7-1500 PLC, TP700 7" colour touch panel
- Wrapping programs: 15, expandable to 64, 12 control steps per recipe, 4 password-protected access levels
- Power supply: 400 V / 50 Hz, TN-S, control voltage 24 VDC
- Compressed air: 6 bar, dry and oil-free
- Documentation and HMI languages: German / English / Italian

Equipment

- Rotating arm on a four-column steel structure, geared slewing ring with central lubrication
- Patented PGSA pre-stretch carriage with load cell, film tension corrected at the corners, set from the display
- Automatic film clamping, cutting and impulse-sealing unit, spring gripper with 300 mm horizontal stroke
- Easy Lock tilting roller and roping device for narrowing the film web from below
- Pantograph top press unit for load stabilisation during wrapping
- Photocell for automatic pallet-height reading
- Integrated roller conveyor, pallets loaded and unloaded by forklift
- SEW IP55 geared motors for arm rotation and carriage lift, FESTO pneumatic components
- Glazed enclosure with Sick M4000 light curtains, 30 mm resolution, 1,800 mm field height
- Enlarged illuminated switch cabinet and a separate, independent operator panel
- TPM package: centralised lubrication points, gauges with red/green rings, maintenance intervals on the display
- Troubleshooting in the HMI with fault location and remedy
- R-Connect remote connectivity with cloud portal for production data and teleservice
- Documentation printed and on USB: manual, CE declaration, diagrams, spare parts catalogue, layout

Condition

Used - virtually new, dismantled and professionally packed for transport; photographs show it assembled before dismantling. Sold without warranty.

Availability

Immediately. Location: Germany. Handed over dismantled and packed (EXW).