Used Automatic Bottle Washer ATES Giorgia 6000 bph

ATES Giorgia 01 – 165-14-100-92-1

Technical Summary and Application Scope – ATES Giorgia 6000 bphThe ATES Giorgia 8000 bph is a continuous-motion washing and rinsing system for glass bottles, suitable for both returnable and new bottles. It is designed for stand-alone use or seamless integration into existing or new bottling lines. Built primarily from AISI 304 stainless steel with plastic baskets and continuous-motion conveying, the machine ensures robust performance with industrial-grade safety protections.Main Technical DataType: Industrial glass bottle washer and rinser, suitable for recycled and new bottles.Nominal output capacity: up to 6,000 bottles/hour depending on bottle format, contamination level, and line configuration.Materials: AISI 304 stainless steel structure; plastic baskets; stainless-steel doors and inspection windows.Mechanical composition: Shelves, baskets for bottle housing, and automatic loading/unloading with push bars. Easy inspection access for maintenance.Water treatment: Hot-water washing with caustic detergent (soda) followed by multi-stage rinsing.Installed electrical power: approx. 20 kW.Electrical supply: 400 V, 3-phase, 50 Hz; auxiliaries 24 V; PLC/SCADA integration (Siemens, Omron, Allen-Bradley).Water consumption: 1.0–1.5 m³/h via 1″ G (BSPP) supply, minimum 1.5 bar.Drainage: integrated rinse and tank drainage via 2″ pipeline.Compressed air: 6 bar operating pressure; approx. 20 Nl/h; 1/4″ connection.Thermal energy: approx. 250,000 kcal/h (~291 kW) via dedicated heat exchanger, compatible with steam or hot water supply; typical wash temperature around 70 °C for caustic stage.Filtration: internal filtration plus 0.2 μm microfiltration for process water.Sanitation: cleaning and sanitization stages including pre-wash and rinse, with detergent and disinfectant dosing; thermal insulation of tanks and piping for energy efficiency.System Architecture and Process FlowReturnable bottle cycle (full washing and rinsing)Automatic loading into baskets via push bars.Pre-wash spray to remove dirt and label residues.Immersion in hot caustic bath to disintegrate adhesives and organic matter.High-pressure internal and external washing through jetting manifolds.Multiple recirculating rinses followed by a final rinse with clean water or potable/demineralized water.Continuous label and debris extraction with filtration to prevent clogging.New bottle cycle (rinsing only)Spray pre-wash.Pre-treatment with detergent solution.
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