Complete Bottling Line

Processing and Filling Line for Dairy Products up to 20,000 L/Day

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This processing line efficiently manages volumes between 15,000 and 20,000 liters of milk per day. Consequently, it ensures high efficiency and the highest quality of finished products. Its capacity thus enables a high daily production return, which is crucial for large-scale operations.


Packaging Capabilities


Moreover, the line’s specialized packaging system adeptly handles various types of dairy products. For example, workers pack milk in 1.0-liter PVC bags at a rate of 2,400 pieces per hour. Additionally, they package yogurt and kefir in 410-gram and 180-gram containers at a capacity of 3,000 pieces per hour, as well as in 0.5-liter and 1.0-liter PET bottles at a rate of 1,000 pieces per hour. Furthermore, workers package sour cream in both 1,000-gram containers and bowls, each at a capacity of 3,000 pieces per hour. Similarly, they pack cheese in 5.0 kg and 10.0 kg containers for fresh cheese, and in vacuum foil from 500 and 1,000 grams for sliced cheese.


Equipment Specifications


Manufacturers in Italy, Slovenia, and Serbia constructed the equipment between 1999 and 2016, showcasing the quality and durability of the machines. Specifically, the milk reception unit features digital counters and foam removal systems updated in 2014. It includes horizontal and vertical tanks with capacities up to 3,200 liters, ideal for storage and cooling.


Fermentation Units and Filling Lines


Insulated duplicators with double walls and planetary mixers support the line’s fermentation functionalities, which are essential for maintaining product uniformity during fermentation. Likewise, automated filling lines distribute sour cream, yogurt, and milk in various packaging formats efficiently, thereby maximizing productivity and reducing downtime.


Equipment Complements and Maintenance


Additionally, the line includes accessories such as a triblender for powdered milk, vacuum packaging machines for cheese, and cooling systems for warehouses. These components are crucial for extending preservation and ensuring food safety. The team has regularly serviced and maintained the equipment until production ceased in 2020, thereby demonstrating a consistent commitment to maintenance and operational efficiency.


In conclusion, these details highlight the line’s capability to produce high volumes and its configuration to ensure versatility and reliability over time, which are key for those operating in the large-scale dairy sector.


List of line components:


Milk receiving unit


Digital counter with foam remover (2014)


Horizontal tank (lactofreeze) capacity 3.200 l cooling on freon – 3 pcs


Vertical tank capacity 3.000 l – 2 pcs


Unit for pasteurization


Pasteurizer (flow) with retainers  capacity 2.000 l


Separator (self-cleaning), capacity 2.000 l


Homogenizer capacity 2.