Cylindrical Grinding Machine - Universal

KELLENBERGER KEL-VARIA UR 175-1000

Condition: good (used), Year of construction: 1999, operating hours: 16,000 h, functionality: fully functional, machine/vehicle number: 650341, Year 1999 with Fanuc 18 TB – 3 axes XZB Marposs E30/E20 Country of manufacture: Switzerland Voltage: 400V/50Hz/3ph Dimensions: 410 x 220 x 190 cm Net machine weight: 5,000 kg TECHNICAL SPECIFICATIONS CNC control: Fanuc 18TB Intermediate Section Fixed intermediate section: grinding head R Swiveling section with manual indexing 2.5°: R / RS / UR / URS -210° to +30° Swiveling section with automatic indexing 2.5°: R / RS / UR / URS -210° to +30° B axis, resolution 0.1'': R / RS / UR / URS -210° to +30° Standard workhead Swivel range: -10° to (+100°) Spindle speed (continuous): 6 – 600 rpm Internal taper: MT5 Reducing sleeve: MT5/MT4 Short external taper fitting: DIN 55026 / Size 5 Permissible torque: 160 Nm Guaranteed roundness for chuck work Standard: 0.5 µm Option: 0.2 µm Workpiece weight between centers: 150 kg Tailstock Taper fitting: MT4 Quill stroke: 50 mm / 2° Option: fine adjustment with correction (Ø +/- 150 µm) Grinding wheel data (max. speed) Diameter 300: 27 m/s Diameter 400: 35 m/s Diameter 500: 45 m/s UR Grinding Head Power: 9.2 kW / 12.5 HP Wheel mounting, left max.: Ø 500 x 80 mm Right, additional max.: Ø 400 x 63 mm Internal grinding device: spindle HJN 828 Lower table (Z axis) Distance between centers: 1000 mm Max. travel: 1150 mm Max. speed: 15 m/min Max. resolution: 0.1 µm Upper table Distance between centers: 1000 mm / swivel 0° to 9° Grinding carriage (X axis) Max. travel: 320 mm Max. speed: 7.5 m/min Max. resolution: 0.1 µm Pneumatics Min. connection: 6 bar Air consumption: approx. 0.6 m³/h Ltjdpfx Aow T Tb Hjc Hja Coolant Max. connection pressure: 3 bar Required space (version 1000): 3600 x 2000 mm Unless otherwise stated, technical data is provided without engagement and may be subject to errors or omissions.

Condition: excellent (used), Year of construction: 2006, functionality: unexamined, machine/vehicle number: 06.E.400.020, Manufacturing origin CH Voltage 3x400V - 24(V – DC) Netweight 5500 kg Dimensions 237x206x195 cm TECHNICAL DATA Control Fanuc 21i-MB 3 axes U : work wheel axis W : workpiece / dressing axis X: drive wheel axis Through feed grinding Workpiece diameter Ø 1.5 - 50 mm Plunge grinding Workpiece diameter Ø 1.5 - 100 mm Grinding length max 270 mm Grinding wheel Max. external diameter Ø 400 mm Inner diameter Ø 203.2 mm Max. speed 50 m/sec. Drive power 11 kW Optional drive power 29 kW Regulating wheel Max. external diameter Ø 250 mm Inner diameter Ø 127 mm Speed 5 - 1'000 min-1 Tilting angle +5° / -5 Drive power 3.7 kW Positioning accuracy In all 3 axes 0,1 µm Resolution of glass scales 0.05 µm Lodpjiqt S Aofx Ac Hota Dimensions Length 2060 mm Width, (with door open) 2370 mm (3120 mm) Height, (with door open) 1950 mm (2100 mm) Weight 5500 kg Compressed air Max. pressure 16 bar Air consumption 165 L/min Air consumption with straightening spindle 250 L/min Temperature +15° / +40° C. errors and omissions excepted-data given without obligation

Condition: used, grinding diameter 350 mm grinding length 1000 mm centre height 175 mm dimensions of the machine ca. 3,6/3,5 m As the world’s leading company in Kellenberger overhaul and retrofit we are not only able to deliver machines in a quality similar to a new machine and with warranty, but we can also offer you the service for your is: Kellenberger Kel-Varia Baureihe mit Kelco 90 Steuerung. Mechanische Überholung: -komplette Maschine nach Kellenberger Messprotokoll überholt -Neue servicefreundliche Kabine -Neulackierung Elektrische Überholung: -Neue moderne CNC-RUNDSCHLEIFMASCHINEN-Steuerung -Neu aufgebauter Schaltschrank -Neue Antriebstechnik -Austausch sämtlicher elektrischer Leitungen Berus Druckschalter etc. -Neue Absolut-Glasmaßstäbe in x- und z -Neuer Absolut Drehgeber (Bei-B-Achse) Standardausstattung: -WSS mit Konus MK5, optional mit Adapter MK5/Kurzkegel -RST mit MK4 Konus. Optional mit Feinverstellung -Schleifspindelstock T1/T2/T3 -T1 Schleifscheibendurchmesser 400mm -T2 Schleifscheibendurchmesser 300mm -T3 Innenschleifeinrichtung riemengetrieben. -Schleifspindelmotor 4,4kW -B-Achse hochauflösend -Marposs Messsystem zur Schleifscheibenvermessung. -Längspositionierung Marposs Ledpfsuwv H Tsx Ac Hsta -GAP Control (Sensor am Schleifspindelstock) Optionen gegen Aufpreis: -HF Innenschleifspindel -Hochgenauer, höchst kippsteifer Werkstückspindelstock -Messteuerung Die Werkzeugmaschine entspricht zum derzeitigen Zeitpunkt nicht den grundlegenden Sicherheits- und Schutzanforderungen wie in der BetrSichV 2015 genannt. Eine Anhebung des erforderlichen Mindest-Schutzzieles ist mittels einer Gefährdungsbeurteilung nach BetrSichV zu ermitteln.

Condition: used, grinding diameter 350 mm grinding length 1000 mm centre height 175 mm dimensions of the machine ca. 3,6/3,5 m As the world’s leading company in Kellenberger overhaul and retrofit we are not only able to deliver machines in a quality similar to a new machine and with warranty, but we can also offer you the service for your is: Kellenberger Kel-Varia Baureihe mit Kelco 90 Steuerung. Mechanische Überholung: -komplette Maschine nach Kellenberger Messprotokoll überholt -Neue servicefreundliche Kabine -Neulackierung Elektrische Überholung: -Neue moderne CNC-RUNDSCHLEIFMASCHINEN-Steuerung -Neu aufgebauter Schaltschrank -Neue Antriebstechnik -Austausch sämtlicher elektrischer Leitungen Berus Druckschalter etc. -Neue Absolut-Glasmaßstäbe in x- und z -Neuer Absolut Drehgeber (Bei-B-Achse) Standardausstattung: -WSS mit Konus MK5, optional mit Adapter MK5/Kurzkegel -RST mit MK4 Konus. Optional mit Feinverstellung -Schleifspindelstock T1/T2/T3 -T1 Schleifscheibendurchmesser 400mm -T2 Schleifscheibendurchmesser 300mm -T3 Innenschleifeinrichtung riemengetrieben. -Schleifspindelmotor 4,4kW -B-Achse hochauflösend -Marposs Messsystem zur Schleifscheibenvermessung. -Längspositionierung Marposs -GAP Control (Sensor am Schleifspindelstock) Optionen gegen Aufpreis: -HF Innenschleifspindel -Hochgenauer, höchst kippsteifer Werkstückspindelstock -Messteuerung Die Werkzeugmaschine entspricht zum derzeitigen Zeitpunkt nicht den grundlegenden Sicherheits- und Schutzanforderungen wie in der BetrSichV 2015 genannt. Eine Anhebung des erforderlichen Mindest-Schutzzieles ist mittels einer Gefährdungsbeurteilung nach BetrSichV zu ermitteln. Lsdpfx Acsuwv H Hj Hota

Condition: excellent (used), Year of construction: 1997, grinding diameter 80 - 250 mm Ltedpfx Aou D I Tlsc Hoa grinding length 600 mm centre height 175 mm longitudinal feed 750 mm workpiece turning speeds 6 - 600 U/min grinding spindle speed 1500 - 3600 U/min cross movement - autom. and by hand 320 mm Control Kelco 80 total power requirement kW weight of the machine ca. 4,4 t dimensions of the machine ca. 3,1 x 2,1 x 2,0 m

Condition: used, Year of construction: 2002, grinding diameter 350 mm grinding length 1000 mm centre height 175 mm dimensions of the machine ca. 3,6/3,5 m Photos of identical machine with centre height 225mm Base: Kellenberger Kel-Varia UR175-1000 Kelco 120 Grinding head UR with T1-T2-T3 Basic equipment: -T1 500mm grinding disc diameter -T2 400mm grinding wheel diameter -Infinitely variable, high-resolution axis -Marposs measuring device for tool measurement -Active longitudinal positioning -GAP on T1 and T2 from ELASO contactless integrated in the control interface Semi-automatic balancing from ELASO integrated into the control interface -Tailstock with manual retraction -MK5 workpiece headstock with short taper DIN 55026 Belt-driven internal grinding device Options at an extra charge: - New high-precision workhead with torque drive - Internal grinding device for high-frequency spindles diameter 120mm -HF internal grinding spindle Fischer MFM-1224/42/31 D-21 -HF spindle with HSK holder 24,000 rpm with integrated GAP sensor. (delivery time) -CNC-controlled C-axis non-circular grinding -hydrostatic threaded spindle in x -new hydrostatic unit with only 1 pump and pressure accumulator thus better energy efficiency. -monitoring of the water content in the hydrostatic system -Suction system Further options available on request Mechanical overhaul: -Complete machine overhauled according to Kellenberger measurement protocol -New service-friendly cab -repainting Electrical overhaul: -New modern CNC CIRCULAR GRINDING MACHINE control with BEMA rough grinding surface -New control cabinet -New drive technology -Replacement of all electrical cables Berus pressure switches etc. -New absolute glass scales in x and z -New absolute rotary encoder (for B-axis) Control system: The grinding software consists of a basic licence and various options that are possible depending depending on the equipment of the machine. Basic software - External and internal pendulum grinding - External and internal plunge-cut grinding - External and internal pendulum grinding - External and internal plunge-cut grinding - External and internal taper pendulum grinding - External and internal radius grinding, radius dressed on disc - Semi-automatic pendulum grinding - Workpiece zeroing Ltedeuxfucspfx Ac Hsa - Grinding wheel zeroing - Measuring the dressing diamonds - 2 moulding diamonds - 1 shaped diamond or dressing roll (dressing roll required) - Moulding roller (dressing roller required) - 3 Flat dresser - Corrections - Z-position measurement (probe required) - GAP probing (grinding device required) OPTIONS at an extra charge: Software profile plunge-cut grinding: - External and internal profile plunge-cut grinding with profile disc Profile grinding software: - External and internal profile grinding with straight disc Software thread grinding: - Single and multi-start external and internal thread grinding with thread on the disc disc Dressing. Dressing of single and multi-groove discs. Flank angle freely selectable. Trapezoidal thread grinding software: - Additional dressing of trapezoidal threads possible External and internal non-circular plunge-cut grinding: - External and internal non-circular plunge-cut grinding Non-circular grinding software: A prerequisite for non-circular grinding is that the workpiece axis is equipped with a high-resolution rotary encoder so th...

Condition: excellent (used), Year of construction: 2004, functionality: fully functional, center height: 175 mm, workpiece weight (max.): 180 kg, grinding length: 1,000 mm, grinding wheel diameter: 400 mm, total length: 1,150 mm, grinding diameter: 349 mm, The machine is in working and usable condition in our workplace. There are 2 outer diameter and 2 inner grinding machines, it has a C axis. Ltjdev Uxriepfx Ac Hsa

Condition: used, TECHNICAL DETAILS - Distance between centers : 1000 [mm] - center height : 175 [mm] - X/Z stroke : 285/1150 [mm] - Axis X programmable feed speed : [mm/min] - Resolution : 0.0001 [mm] - Axis Z programmable feed speed : [mm/min] Ltsdpfxsxt U Rho Ac Hoa - Resolution : 0.0001 [mm] GRINDING WHEEL HOLDER HEADSTOCK - Orientation : 0/30 [°] * Grinding wheel dimensions : 500x63 [mm] PART-HOLDER HEADSTOCK - Type of cone : ISO50 - TAILSTOCK POWER SUPPLY - Supply voltage : 400 [V] MACHINE HOURS - Number of hours under power : 28230 [h] EQUIPMENT - CNC : FANUC Oi-TD - Electronic handwheel - Automatic diamond device - Coolant tank * with paper filtering unit

Condition: used, Year of construction: 2014, Technical details: grinding diameter max.: 3-220 mm regulating wheel width: 500 mm max. width of grinding wheel: 500 mm weight of the machine ca.: 16 t. dimensions of the machine ca.: 12 x 10 x 8 m. grinding wheel diam. min/max.: 420-610 grinding wheel diameter - width-internal grin: 304,8 x 500 mm Regulatin wheel diameter min/max.: 300-350 mm The machine is currently designed for plunge grinding JUPITER's Centerless grinding, also available with CBN. Junker this circular grinding method with CBN grinding wheels, which opens up significant productivity benefits from the long service life of the grinding wheel, especially at high volumes. In addition, the simultaneous removal takes on the entire Schleswig-Holstein, which provides both in mass production and in small batches for significantly reduced processing times. The grinding process with JUPITER Lsdpfx Acjt Uw Avs Hota When centerless grinding, there are two grinding processes: the through grinding and plunge. Both methods are possible with the JUPITER. Applications through grinding: Pin and Bushings Body, rings, smaller rings, piston parts (eg compressors), waves with constant diameter piston rods (eg shock), Small piston for hydraulic and fuel injection, precision wires and rods, piston pins. Applications Plunge: Rotor shafts, transmission parts, bearing surfaces of camshafts, tube and pipe fittings for composite camshafts, universal joints, parts for needle injection, valve stems, barrel rolls. *

Condition: used, Year of construction: 2017, Technical details: Lsdettxg Sspfx Ac Hjta grinding diameter: 280/320 mm grinding length: 750 mm centre height: 170 mm weight of the machine ca.: 22,5 t dimensions of the machine ca.: 4,7 x 3,65 x 3,0 m