Used Complete (Wine) Bottling Line for sale (20,471)
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Listing
Fumane (Verona)
8,269 km
Used Isobaric Complete Bottling Line for Still and Sparkling Wine up to 4500 bph
Call
Condition: used, machine/vehicle number: LC579, Used Isobaric Complete Bottling Line for Still and Sparkling Wine up to 4500 bph
This complete bottling line has been designed and configured to provide a high-quality, consistent filling process for both still and sparkling wines. Built around an isobaric tribloc system, it integrates rinsing, filling, and capping functions in a continuous flow, ensuring excellent efficiency while maintaining product integrity. The line is currently set up for still wines at an output of 4,500 bottles per hour and for sparkling wines at 3,000 bottles per hour.
It is already technically prepared for sparkling wine production and only requires the addition of a mushroom corker, a capsule applicator for spumante hoods, and a heating tunnel if needed.
The system is equipped with dedicated conveyors, a centralized lubrication system, and separate control panels for conveyor management, enabling straightforward maintenance and integration into existing plant automation. The entire layout follows a linear configuration, optimised for space utilisation and ensuring smooth product transfer between each stage without unnecessary accumulation points.
Bottling Process and Core Machinery
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At the start of the line, empty bottles are automatically fed into the system via a depalletizer. This equipment gently lifts and transfers the bottles onto the feeding table while maintaining their integrity. Bottles are then directed to the tribloc system, where three key operations are performed in sequence: rinsing, filling, and capping.
The isobaric filling technology ensures precise fill levels and consistent carbonation retention for sparkling wines, while also being perfectly suited for still wine bottling. The filling valves are designed to minimise oxygen pickup, which is crucial for preserving the wine’s sensory qualities and shelf life. The rinser operates with clean water or a sanitising solution, ensuring bottles are free from contaminants prior to filling. The capping turret, currently configured for still wine closures, applies either BVS screw caps or traditional corks, depending on the selected format.
A dosing unit for gum arabic is integrated into the line. This system allows for precise addition of stabilising agents post-filling, which helps maintain wine clarity and prevent precipitation during storage. A dedicated steam generator (vapouriser) is included for both line sanitisation and, when required, pre-heating applications.
Prior to filling, a microfiltration unit is positioned to ensure that the product entering the tribloc meets the desired microbiological standards. This step is essential for ensuring product stability and quality without the need for excessive chemical preservatives.
Downstream, bottles are transferred to the labelling station. While the labelling unit is supplied by a third-party manufacturer, it is elect...
Listing
Schore
7,476 km
Complete (wine) bottling line
KHS/ABB/Garvens
Call
Condition: ready for operation (used), functionality: fully functional, Complete line for filling and packaging wine bottles.
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For a full description, see the attached PDF file.
Listing
Fumane (Verona)
8,269 km
Used Complete Bottling Line Krones for Still products 48000 bph
Call
Condition: used, Year of construction: 2015, machine/vehicle number: LC445, Technical Specifications & Performance Data
The Used Complete Bottling Line Krones, from the year 2015, is engineered for high-efficiency operations within the beverage production industry. Designed to process up to 48,000 bottles per hour, this second-hand machinery is ideal for medium to large-scale production needs.
Production Speed: 48,000 bottles per hour
Compatible Bottle Formats: 0.38 L, 0.55 L
Container Types: PET
Neck Type: 30/25
Machine Components: 12 items
Advanced Automation & Control Systems
This used bottling line is equipped with advanced automation capabilities and a user-friendly control panel, ensuring high precision in filling, labeling, and capping processes. The line includes integrated safety features, adhering to stringent industrial packaging standards, making it a reliable asset for operators. The electrical systems and automation technologies ensure streamlined operations while maintaining optimal safety and efficiency.
Production Line Integration Capabilities
Built for flexibility, this bottling line seamlessly integrates with existing production setups, increasing overall efficiency across the board. Its format change capabilities allow for quick adaptation to different bottle sizes and types, ensuring continuous production with minimal downtime. The line supports multi-product flexibility, including various flat drinks and still products, enhancing its versatility in beverage production applications.
Machine Condition & Maintenance History
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This bottling line is in a READY FOR OPERATION condition, expertly maintained to ensure peak performance. With comprehensive manuals available, the transition to operation is smooth and straightforward. Its reliability and operational readiness make it an excellent choice for those seeking second-hand machinery with proven performance history.
Operational Performance & Versatility
The line's design handles various flat drinks efficiently, with PET containers being the primary material. Its versatility extends to two main bottle sizes, delivering precision and quality across different product types. The machinery's capability to process both 0.38 L and 0.55 L bottles with consistent performance makes it an invaluable asset for beverage producers looking to expand their product range into still products.
Installation Requirements & Site Preparation
Proper space and utility setup are critical for the successful installation of this comprehensive bottling line. Adequate site preparation will ensure optimal performance, aligning with industrial standards for space utilization and utility support. Proper consultancy can aid in identifying specific spatial and operational requirements.
Safety Standards & Compliance Certification
Adhering to global safety standards, the bottling line includes extensive safety guards and protections to safeguard operators. Designed to meet high hygiene standards, it ensures that all bottling processes comply with necessary health and safety protocols, making it suitable for the most demanding industrial environments.
Listing
Fumane (Verona)
8,269 km
Complete Bottling Line
Call
Condition: used, Used filling line for water for PET containers 5L 800bph
This used filling line for water for PET containers 5L 800bph provides a complete solution for processing 5-liter PET bottles, both round and square. Specijalka from Serbia manufactured the line in 2006. Although the owner disconnected it eight years ago, they confirm that it remains in proper condition. Furthermore, you can inspect the line in dry cycle mode.
Technical specifications of the filling line
The used filling line for water for PET containers 5L 800bph reaches a nominal output of 800 bottles per hour with 5.0-liter containers. Specifically, the system includes a 10-valve rinser, an 8-valve filler, and a 4-head capper, all integrated in a monoblock. Additionally, a cold-glue labeler applies paper labels. As a result, the setup handles rinsing, filling, capping, and labeling in a compact layout.
PET bottle production unit
In addition to the filling line, this offer includes a semi-automatic PET bottle blower built in 2004. The machine uses two-cavity molds and can produce 800 bottles per hour at 0.5 liters, 600 bottles per hour at 1.5 liters, and 400 bottles per hour at 5 liters. Notably, the system uses water cooling to maintain operational price includes molds for 0.5-liter round bottles and 5-liter square bottles. Consequently, this unit complements the filling line perfectly and allows in-house preform blowing.
High-performance compressor for blowing
To support the above components, a BOGE compressor from Germany (2006) is also available. It delivers 11 kilowatts of power, 35 bar of pressure, and a flow rate of 1290 liters per minute. Moreover, the system includes a 1000-liter air tank rated for 40 bar. The unit has only logged 500 operating hours. Thus, it remains in excellent mechanical condition. Importantly, this component ensures adequate air supply for blowing PET bottles reliably and efficiently.
Technical conclusion
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In summary, this used filling line for water for PET containers 5L 800bph enables small to medium-sized producers to manage the complete bottling process autonomously. Specifically, the line handles rinsing, filling, capping, and labeling. Meanwhile, the included blower and compressor provide the necessary infrastructure to blow bottles from preforms. Therefore, producers can oversee every phase of water bottling from bottle production to final packaging.
Listing
Netherlands
8,269 km
Used complete CSD can bottling line – 14,000 cans/hour
Call
Condition: used, operating hours: 35,000 h, machine/vehicle number: LC581, Used Complete CSD Can Bottling Line – 14,000 cans/hour – Overview
This second hand, complete CSD can bottling line is engineered for carbonated soft drink (CSD) beverage production and industrial packaging at up to 14,000 cans per hour on 250 ml format. The core of the line is an Ortmann Herbst isobaric can filler with 45 valves, paired with a Ferrum 706 6-head can seamer (can ends size 200). The scope includes depalletizing, can washing, filling and seaming, tunnel pasteurization, in-line inspection, coding, secondary packaging, palletizing, and end-of-line handling, providing a turnkey used bottling line solution.
Technical Specifications & Performance Data
Core Monoblock: Can Filler–Seamer
Filler: Ortmann Herbst, isobaric, 45 valves (year: 1980)
Seamer: Ferrum 706, 6 heads (year: 1982)
Product type: Carbonated soft drinks (CSD)
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Nominal capacity: 14,000 cans/hour on 250 ml
Can end: 200 end (industry size 200)
Monoblock configuration: filler–seamer integrated block for minimized DO pickup
Formats & Throughput
Primary can size: 250 ml
Line speed: up to 14,000 cph (format- and product-dependent)
Process Equipment Included
Kaeser compressor package with booster and two air receivers (p.y. 2010, start 2011)
CIP station, three tanks (p.y. 2011)
Syrup room with cooling system (p.y. 2011)
Nagema mixer (p.y. 1992)
Five ready-to-drink tanks, 100 hl each, steel with food-grade lining
Beverage filter (p.y. 2011)
Frezart can depalletizer (p.y. 2009, start 2011)
Two can washers adapted to 250 ml (p.y. 2011)
Hermis tunnel pasteurizer (p.y. 2015)
Stratec can fill level inspector (p.y. 2000)
Victor can printer / coder (p.y. 2020)
Kisters packaging machine (p.y. 1993)
Keber palletizer (p.y. 1997)
Sita pallet wrapper (p.y. 2011)
Complete conveyor system interconnecting all machines + two can accumulation turntables (p.y. 2011)
Thermo-shrink labeling line for blank cans (p.y. 2015)
Advanced Automation & Control Systems
In-line quality control: Stratec can fill-level inspection for continuous monitoring and reject of out-of-spec containers
Product identification: Victor industrial can printer for date/lot coding
CIP capability: three-tank CIP station supports hygienic cleaning cycles for filler and product pathways
Integrated conveying and accumulation: conveyors with two turntables provide smooth flow and buffer management to protect uptime
Detailed electrical and controls documentation is available on request.
Production Line Integration Capabilities
Upstream
Depalletizing of empty cans (Frezart) and transfer to washing
Dual can washers adapted for 250 ml format
Syrup room with cooling, beverage filtration, and mixing (Nagema) for consistent syrup preparation
Compressed air supply package (Kaeser) with booster and storage
Filling & Seaming
Isobaric filling with 45-valve Ortmann Herbst filler ensures stable carbonation retention
Ferrum 706 can seamer with 6 heads for reliable double seam integrity on 200 ends
Downstream
Hermis tunnel pa...
Listing
Fumane (Verona)
8,269 km
Complete Bottling Line
Call
Condition: used, Used Bottling Lines for edible oil 6000 bph
General Configuration of the Bottling Line
The Used Bottling Lines for edible oil 6000 bph line processes edible oil in 1-liter PET bottles, operating at a nominal speed of 6000 bottles per hour. The configuration includes equipment from multiple manufacturers, integrated to ensure continuous operation and reliability in filling, labeling, packaging, and palletizing. Operators correctly shut down the entire system in December 2022. At present, the machines are dismantled and stored in suitable conditions. Consequently, this line is immediately available for relocation and reuse. Overall, the structure represents a compact yet complete solution for medium-scale production.
Container Formation: KOSME Blow Molding Machines
The Used Bottling Lines for edible oil 6000 bph line includes two blow molding machines from KOSME, model KSB3000, year 2001. Each unit works with a preform box and an automatic transport system that feeds the blower. As a result, the system supports on-site bottle production. Therefore, it reduces logistics costs and improves plastic material handling. In addition, the dual-machine setup enhances production continuity and minimizes downtime.
Cooling System: MTA Chiller and Air Conveyors
An MTA chiller, model TAE 051, year 2000, cools the molds in the blow molding machines. Moreover, KOSME air conveyors, model L2000, year 1999, made of AISI 304 stainless steel, transfer the blown bottles to the filling monoblock. Notably, the system includes electrical cabinets with integrated PLCs and built-in air filters. Thus, it ensures effective airflow control and maintains consistent air quality. From a technical standpoint, this contributes to long-term reliability and hygienic conditions.
Filling Monoblock: ICS RVP-12/ZS-3N
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The ICS filling monoblock, model RVP-12/ZS-3N, year 1995, serves as the core of the Used Bottling Lines for edible oil 6000 bph. This machine doses edible oil with precision, ensuring product integrity and consistent fill volumes. Furthermore, the system synchronizes with upstream and downstream units. Consequently, it enables stable operation even under variable load conditions. Likewise, its mechanical construction supports easy maintenance and spare part replacement.
Labeling Machine: ICS with Cold Glue
An ICS labeling machine, model ERG-6/2/2, year 1995, applies paper labels using cold glue. Specifically, the machine ensures proper adhesion on PET containers. Additionally, it supports the 1-liter format used throughout the line. In practice, this technology remains widely adopted for edible oil packaging. Therefore, the labeling unit integrates efficiently into the overall production layout. To sum up, it provides a cost-effective solution without compromising performance.
Internal Handling and Packaging
ICS conveyor belts, installed in 1995, connect all key stations. Subsequently, the line transitions to the packaging phase.
Listing
Fumane (Verona)
8,269 km
Complete Bottling Line
Call
Condition: used, Used Bottling Line KRONES for still, sparkling water and CSD 12000 bph
The Used Bottling Line KRONES for still, sparkling water and CSD 12000 bph ensures good-performance bottling for mineral water, sparkling water, and carbonated soft drinks (CSD). Specifically, it processes PET containers in 1.5 l format, using isobaric filling technology to preserve the quality of both carbonated and non-carbonated beverages. Moreover, the bottle neck standard is PCO 1810.
In addition, this Used Bottling Line KRONES for still, sparkling water and CSD – 12000 bph integrates synchronized machines, thereby optimizing every production step, from preform feeding to final packaging and palletizing.
Preform Feeding and Preparation in this Used Bottling Line KRONES
The process begins with the preform feeder, which continuously supplies preforms to the preform inverter. As a result, the line maintains a smooth and consistent flow, with correct alignment of preforms before the blowing process.
Blow Molding Machine
Next, the blow molding machine—a Krones Contiform Compact 10, year 2001—uses a Siemens S5 control system to manage heating and blowing phases. Consequently, it transforms preforms into precisely shaped PET bottles ready for downstream processes.
Air Conveyors of the Used Bottling Line KRONES for still and sparkling water
Once the bottles are formed, they are transferred via Krones AirCo air conveyors, model AirCo, year 2011. These conveyors extend for approximately 110 meters. Furthermore, they are controlled by inverters and a Siemens S5 controller, ensuring the transport to the next station.
Mixing and Carbonation Unit
Before filling, the product passes through the mixing and carbonation unit, a Krones MS, year 1992. This system mixes water and syrup, and then carbonates the product with CO₂ for sparkling drinks, or injects nitrogen for still water. Notably, the unit ensures continuous operation and mixing, thus maintaining product consistency throughout production.
Filling Monoblock
Following the mixer, the filling monoblock—Krones VK PET 100 SV K, year 1993—comes into action. Controlled by a Schleicher system, it includes:
Bottle rinsing unit
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Isobaric filling machine, suitable for both still and carbonated beverages
Capping unit for PCO 1810 PET bottles
CIP (Cleaning-In-Place) connections
Capacity to handle 1.5 l format
Importantly, this unit represents the heart of the line, performing several critical functions within a compact and coordinated block.
Labeling Machine
Immediately after filling, a Krones labeling machine, model Canmatic, year 1997, applies labels to PET bottles with precision. As such, it ensures accurate positioning and high throughput, contributing to a professional final presentation.
Shrink Wrapper
Subsequently, the shrink wrapper—Dimac Green Star Big, year 2011—forms multipacks using shrink film.
Listing
Fumane (Verona)
8,269 km
Complete Bottling Line
Call
Condition: used, 01.
Product to be filled
“CSD”
02.
Type of Bottle
RoundBottles
03.
M.O.C. of the Bottle
PET Bottles
04.
Fill Volume / Bottle sizes
500ml
05.
Type of Caps
Screw Caps
06.
Type of Labels
BOPP
07.
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Output required
416 Bottles Per Minute on 500 ml
BLOWER SIPA 16 CAVITIES 2007 WITH MAINTENNACE OPERATION:
Used blow molding machine for PET bottles with production capacity up to 25,000 bph with the 500ml format. Year of construction, 2007.
Used blower complete with Octagon tipper, Air recovery system, preform hopper.
This machine is immediately available for sale and in case of request we can carry out pre-production maintenance. Detached from production in fully functional status is excellent opportunity for used equipment.
We will build new neck personalization for pco 1881
We will build two new set of blow mould as per your request.
Air conveyor system NEW/used revised 2024
NEW RINSER /FILLER/SCREW CAPPER, SPORT CAPPER:
Auto Rotary 70 Head Rinser Cum 70 Head Counter Pressure Filling Cum 15 Head Rotary Screw Cap Sealing Machine,AND 15 HEAD SPORT CUP system Model Uinibloc : 70x70x15x15, fitted with Disc cap feeder, chute&shoe, SS safety hood, PLC/HMI of Schneider make, Electronic BPM meter & Counter, sensor at in feed & out feed. Fitted with one set of change parts of 250ml PET bottle. All Product Contact Parts like Tank, Valves & all product contact parts will be SS316Grade.
Output – 416BPM on 500 ml bottle.
Fully Automatic Bulk Cap Elevator
Additional Set of Change Parts If Required
RINSING SECTION :
TOP OF THE ROTARY RINSSER
S. SLAT CHAIN CONVEYOR
Body fabricated out of pre-polished S.S. Sheets, of 8’ length for carrying empty bottles to water rinsingnozzles and rinsed bottles to the Filling Machine.
BOTTLE GRIPPING HEADS
The gripping heads hold the bottles by neck. The bottle carrying grippers are supported by carousel thatby turning makes the grip lever arms slide on a
fixed helical guide. In this way the bottles areturned upside down to have the openings atthe bottom to coincide with spray nozzle.
AIR CLEANING PROCESS
The bottles when rotated are brought into theline with the fixed nozzle in such a way thatits opening partially contains the nozzle. Airjet cleaning air sprayed inside the bottle forpresettime.
VACUUM PROCESS
The bottles when rotated are brought into the
ine with the fixed nozzle in such a way that its openingpartially contains the nozzle.
Listing
Fumane (Verona)
8,269 km
Complete Bottling Line
Call
Condition: used, Used Wine Filling Line 2000
Complete line for still wine filling, consisting of the following machines:
Used Depalletizer
Automatic depalletizer branded Oma model Depalblock 2000 built in 2002. It reaches speeds of 6000 BPH for the 0.75 lt format.
In addition to that it works formats such as bottles of 0.375 – 0.75 and 1.50.
This used depalletizer is supplied with all its accident prevention protections and also the user manuals.
The loading is carried out from above and there is neither an interlayer removal system nor a pallet magazine. Instead, there are spare parts available.
Measurements: Length: 2950 mm Width: 2133 mm Height: 2530 mm Weight: 1550 kg.
Volt consumption: 380 Kw: 2 Hz: 50
Used Filling Monoblock of this Used Wine Filling Line
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The manufacturer of this monoblock is Ave Impianti, and it is an Oceanic 16-16-4 model. It works with the same formats from 0.375 – 0.750 – 1.500 at a speed of 3800 BPH. The direction of rotation is clockwise, and the state is currently in production.
This machine is currently used for filling still wine.
This machine includes also a rinsing machine that has 16 forceps and does 2 treatments. Then follows the 16-valve filler with a fixed nozzle.
Finally, there is the 4-head cork stopper that can process a diameter of up to 26 mm.
There are several spare parts for this machine.
Measurements: Length: 4600mm Width: 2300mm Height: 3400mm
Consumption Volt: 380 Hz: 50
Used Capper
The used Capper is Bertolaso branded and the model is Alfa 110 Inox from 1995 with 1 head.
Clockwise rotation direction, is always complete with all available manual and accident prevention protections. The operational status is currently in production and the type of container handled is 0.75 liter Bordolese.
The cap type is Stelvin and the size is 30×60, while the neck type is standard.
Measurements: Length: 800mm Width: 900mm Height: 2600mm
Volt consumption: 380
Used Capsuler
This machine is branded Robino and Galandrino model Fenix 2 of the year 2000. It is a used capsuler with 2 heads and the speed reached is 6000 BPH with the following formats: 0.375 – 0.750 – 1.500.
There are safety protections and manuals are also available with the necessary instructions. The state is currently in production.
The specific product treated is still wine. The types of capsules used are the Enoterms in Polylaminate.
Weight: approx. 1800 kg
Consumption Volt: 380 Kw: 4.5 Hz: 50
Used Labeling Machine of this Used Wine Filling Line
Branded Kosme Model Extra Fix 8T S3 E3 + S2 E2 Adhesives year 2005. Speed of 3000 BPH on the treated formats of 0.375 – 0.750 – 1.500 L.
Machine currently in production in the line with its accident prevention protections and user manuals available.
Listing
Fumane (Verona)
8,269 km
Complete Bottling Line
Call
Condition: used, Used Isobaric Complete PET Line for Soft Drinks 6000 bottles/h
The line consists of:
A Kosme KSB 4 L PET blow molding machine from 2004 with a speed of
6800 bottles/h for 0,5L,
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6000 bottles/h for 2L,
5200 bottles/h for 2,5L
Air conveyor from blowing machine to filler.
MAS Mixer from 2004.
MAS rinser, filler and capper from 2004, renovated in 2015, capacity 0,5l – 10.000 palack/h, 1,5l – 5000 units, rinser cranes – 32 units, filling valves – 32 units, cork heads – 8 units.
BAT forum labeller type EBI 07 year 2006, capacity 1500-6500 units/hour, dimensions 2450x90x950-1300.
BAR forum packer year 2005, capacity 12 packages/min.
Conveyors, Cyklop International automatic stretch wrapper type GL215 year 2003, turntable 8 mm steel plate resting on 12 supporting rollers, feeder ramp 5 positions possible, power supply 230/440V, three-phase, 50Hz+Neutral; pallet load length/width max. diameter of 1675mm (*2000mm), pallet height – 2200mm (*2600mm), pallet weight max 1500kg (*2000 kg)
Listing
Fumane (Verona)
8,269 km
Complete Bottling Line
Call
Condition: used, Processing and Filling Line for Dairy Products up to 20,000 L/Day
This processing line efficiently manages volumes between 15,000 and 20,000 liters of milk per day. Consequently, it ensures high efficiency and the highest quality of finished products. Its capacity thus enables a high daily production return, which is crucial for large-scale operations.
Packaging Capabilities
Moreover, the line’s specialized packaging system adeptly handles various types of dairy products. For example, workers pack milk in 1.0-liter PVC bags at a rate of 2,400 pieces per hour. Additionally, they package yogurt and kefir in 410-gram and 180-gram containers at a capacity of 3,000 pieces per hour, as well as in 0.5-liter and 1.0-liter PET bottles at a rate of 1,000 pieces per hour. Furthermore, workers package sour cream in both 1,000-gram containers and bowls, each at a capacity of 3,000 pieces per hour. Similarly, they pack cheese in 5.0 kg and 10.0 kg containers for fresh cheese, and in vacuum foil from 500 and 1,000 grams for sliced cheese.
Equipment Specifications
Manufacturers in Italy, Slovenia, and Serbia constructed the equipment between 1999 and 2016, showcasing the quality and durability of the machines. Specifically, the milk reception unit features digital counters and foam removal systems updated in 2014. It includes horizontal and vertical tanks with capacities up to 3,200 liters, ideal for storage and cooling.
Fermentation Units and Filling Lines
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Insulated duplicators with double walls and planetary mixers support the line’s fermentation functionalities, which are essential for maintaining product uniformity during fermentation. Likewise, automated filling lines distribute sour cream, yogurt, and milk in various packaging formats efficiently, thereby maximizing productivity and reducing downtime.
Equipment Complements and Maintenance
Additionally, the line includes accessories such as a triblender for powdered milk, vacuum packaging machines for cheese, and cooling systems for warehouses. These components are crucial for extending preservation and ensuring food safety. The team has regularly serviced and maintained the equipment until production ceased in 2020, thereby demonstrating a consistent commitment to maintenance and operational efficiency.
In conclusion, these details highlight the line’s capability to produce high volumes and its configuration to ensure versatility and reliability over time, which are key for those operating in the large-scale dairy sector.
List of line components:
Milk receiving unit
Digital counter with foam remover (2014)
Horizontal tank (lactofreeze) capacity 3.200 l cooling on freon – 3 pcs
Vertical tank capacity 3.000 l – 2 pcs
Unit for pasteurization
Pasteurizer (flow) with retainers capacity 2.000 l
Separator (self-cleaning), capacity 2.000 l
Homogenizer capacity 2.
Listing
Fumane (Verona)
8,269 km
Complete Bottling Line
Call
Condition: used, Used Complete Filling Line Ada 2000
FILLING LINE FOR CARBONATED AND NON-CARBONATED DRINKS
Manufacturer: Specijalka – Ada – Serbia – 2000
Capacity: 1.200 bph x 2 L PET
Equipment specification:
-FILLER 24 valves
-CAPPER 1 head
-LABELING – paper cut labels, cold glue
-SHRINK WRAPPER – semi-automatic, manual stacking of bottles
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-SATURATOR
-4 sugar bowls
-6 CO2 bottles
-Air dryer
The equipment is in perfect condition, turned off in 2019.
At the overhaul in 2018, all bearings were replaced.
Listing
Fumane (Verona)
8,269 km
Complete Bottling Line
Call
Condition: used, Used Complete Bottling Line Procomac 2000
1. Blow-mouldingmachine Typ SIPA SF12/8 (2002)
2. Chillerfor SIPA machine (2002)
3. Compressor Typ Kaeser (2002)
includes:
Air receiver 1000 liter, 16 bar, Mikrofilter/Carbonfilter, Screw-compressor CS121/12 bar
Air receiver 1000 liter, 45 bar, Pre-filter
HP-Compressor (Booster) N753-G
HP- Airdryer THP 142 48
Microfilter, Carbonfilter
4. 40m Airconveyor Typ Procomac (2002)
5. Rinser-Filler-Capper24/24/6 Typ ProcomacMuvitec(2000)
Capper also for sports-cap incl.
6. Labellingmachine Type Futura, hotglue (2000)
7. Bottleinspector Type Logis&Controls (2000)
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8. Bottle transporter Krones (speed-controled) (2000)
9. Handle Applicator Twinpack (2000)
10. Packingmachine & Shrinktunnel Kettner (2001)
11. Packing-robot Profipac (2005)
12. Wrappingmachine Robotec (2002)
Formats
1. O.5 liter bottle height 220mm
Diameter 66mm
Label 215 x 70mm
2. 1.5 liter bottle height 334 mm
Diameter 95 mm
Label 285 x 100mm
Listing
Fumane (Verona)
8,269 km
Complete Bottling Line
Call
Condition: used, Used filling line for edible oil up to 1800 bph
Introduction
The filling line for edible oil up to 1800 bph represents an advanced technological solution in the bottling sector. This system, branded Almanah Alman, guarantees efficiency and reliability essential for modern production needs.
Capacity and Dimensions
Equipped with a production capacity of 1800 bottles per hour for 1 liter PET containers, this line stands out for its high productivity. The overall length of the line is 6.3 meters, an important detail for planning the installation space in its warehouse.
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Filler Specifications in the Filling Line Used for Edible Oil
The heart of Filling Line is the 18-valve filler, which operates through a pressure filling system. This method ensures rapid and efficient distribution of the product in the filling line for edible oil. Which ensures the maintaining, integrity and quality of the edible oil.
Capper and labeller
The capper is equipped with 6 heads and fits plastic pressure caps, ensuring safe and precise closure of bottles. The label maker, on the other hand, applies a paper label using liquid glue, allowing a clean and professional finish to the product in the used filling line for oil.
Installed power needed by the filling Line Used for Edible Oil
The line requires an installed power of 3 kW, an aspect to be considered for energy optimization and sustainability of the production process. This feature underlines the energy efficiency of the filling line used for edible oil in the industrial context.
Conclusion
The filling line used for edible oil up to 1800 bph Almanah Alman represents an ideal technological solution for those seeking efficiency and reliability in the bottling sector. With its high production capacity and advanced technical specifications, this machine is able to meet the most demanding needs of edible oil producers.
Listing
Fumane (Verona)
8,269 km
Complete Bottling Line
Call
Condition: used, Used end of line TMG up to 1200 box-hour
Case Erector with Hot Glue Sealing
Firstly, the TMG case erector features hot glue bottom sealing. It includes, notably, a Nordson glue heater. This allows for the formation and sealing of various carton sizes. Additionally, the machine has a painted iron frame. It also comes with safety protections. Importantly, it is capable of producing about 1200 cartons per hour. This equipment complies with CE standards as of 2018 and is provided with a manual. Consequently, this offers an efficient packaging solution.
Case Packer with Mechanical Movement
Moreover, the TMG case packer has a mechanical movement on axes. It’s designed for precision and adaptability. It can have, for example, two bottle grab heads (6+6) or one with 12 heads. This setup accommodates different bottle diameters. Furthermore, the entry bench is made from stainless steel, indicating a robust machine. With a rate of about 480 cycles per hour and equipped with safety protections, it adheres to 2018’s CE regulations.
Case Sealer for Efficient Sealing of the End of line TMG
Furthermore, the TMG case sealer ensures accurate top sealing with hot glue. It includes an automatic carton separator. A pneumatic piston operates the rear flap closure. It allows for manual adjustments for various carton sizes. Equally important, it achieves a rate of 1200 cartons per hour. This machine emphasizes sealing efficiency and reliability. With lateral safety protections, it meets the 2018 CE standards and is also provided with a manual, presenting an optimal solution for end-of-line operations.
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Conclusion of the End of line TMG
Lastly, choosing “Used end of line TMG up to 1200 box-hour” machinery is strategic for enhancing packaging efficiency. Furthermore, the integration of a case erector, packer, and sealer meets not only safety standards but also offers operational flexibility. These machines are ideal for enterprises aiming to boost productivity and uphold high-quality benchmarks. In summary, TMG’s technology features comprehensive safety and operational efficiency, effectively addressing the demands of the bottling industry and ensuring top performance and reliability over the long term.
Listing
Italy
8,269 km
Used complete line for still wine - 5000 BPH
MAS PACK
Call
Condition: used, machine/vehicle number: LC596, Used complete line for still wine - 5000 BPHTechnical Specifications & Performance DataThis used bottling line is configured for glass bottle handling with a comprehensive sequence from filtration to case packing and palletizing. It is a second hand solution engineered for industrial packaging and beverage production, integrating well-known European manufacturers. The configuration covers rinsing, filling, capping (flush cork and aluminum), capsule application (heat-shrink and polylaminate), adhesive labeling, and end-of-line packaging.Container type: Glass bottlesCore monoblock: MBF Syncrofill 1200.25/1200.30LV/360.4SR/240.4AV/240 (rinsing–filling–capping)Filtering: Seitz Orion plate filtration groupBottle preparation: SICK Blancamat 8 bottle washer (pre-labeling)Capsule application: Nortan Prisma 40 (heat-shrink), Robino & Galandrino Astra 6 (polylaminate)Labeling: Cavagnino & Gatti CG E8-4-2NPS (3 stations: front/back/neck), Pago PAG.876 carton labelerConveying/accumulation: MBF accumulation table (conveyor)Case handling (option set 1): Bortolin & Kemo FOC 23 30 case erector, MA 88/1 divider inserter, IAM 2T AP case packer, MARA HM case sealer, PAC 2000 palletizerCase handling (option set 2): Mas Pack MAS 1200 case erector (400 Vac, 2 kW), Mas Pack Minipack 21/4 case packer (400 Vac, 6 kW), Mas Pack Seal 1200 case sealer, Mas Pack Exacta R Astride divider inserterAuxiliary equipment: PREO E0P051 4R2 hotmelt units, Ber PDC 30 carton scaleSelected component years: 2011 (Mas Pack MAS 1200, Seal 1200), 2015 (Mas Pack Minipack 21/4, Exacta R Astride), 2001 (Ber PDC 30)Certifications: CE markings on Mas Pack modulesAdvanced Automation & Control SystemsThe line combines automated capsule application, adhesive labeling with multi-station control, and end-of-line carton forming, gluing, and packing. Modules feature integrated safety circuits and CE-compliant controls. Hotmelt application is handled by PREO melters for reliable carton sealing. Quick adjustments across labeling stations and format handling enable efficient changeovers within glass bottle families.Adhesive labeling with 3-station control for front/back/neck labelsAutomated heat-shrink and polylaminate capsule applicationHotmelt application via PREO E0P051 4R2 unitsCE-compliant electrical panels on Mas Pack packaging modulesOperator-friendly HMI/controls at packaging stations (per module)Production Line Integration CapabilitiesDesigned for inline operation, the system integrates filtration, monoblock rinsing–filling–capping, labeling, and complete end-of-line packaging. The conveyorized accumulation table assists with buffer management for steady flow between wet and dry ends. The end-of-line can be configured with either Bortolin & Kemo or Mas Pack equipment to match site preferences and spare parts policy.Inline glass bottle processing from filtration to palletizingFo..
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Listing
Fumane (Verona)
8,269 km
Complete Bottling Line
Call
Condition: used, Used Alfatek Complete Line for Wine 5000 BPH
Manufacturer: ALFATEK
Year: 2003
Speed (b / h): 5000
Formats: standard Bordolese – light truncated cone Bordeaux – heavy truncated cone Bordeaux – magnum 1,5L
Rotation direction: Clockwise
Accident prevention: Yes
Manuals available: Yes
Revisions Available: No
Operating status: Function
Bottled product: Wine
Number of Valves: 24
Fill type: Gravity
Type of nozzle: Fixed
Isobaric valve: No
PLC type: Not Existing
Spare parts available: No
Description of the used bottling line:
Used Alfatek Complete Line for Wine 5000 BPH:
1) KOMPASS rinser with 16 spouts
2) Alfateck filler monobloc composed of 24 taps + 4 Arol capping heads (flush).
There are 4 formats available:
– standard Bordeaux
– light truncated conical Bordeaux bottle
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– heavy truncated conical Bordeaux bottle
– magnums 1,5L
3) Newtec glue labeling machine with two stations
4) APE carton former with Nordson gluer
5) APE case packer
6) taping machine
Listing
Fumane (Verona)
8,269 km
Complete Bottling Line
Call
Condition: used, Used Complete Bottling Line for wine immediately available for sale:
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This used bottling line is made up of used equipment that can work mainly with still wine. The used Used Complete Bottling line has an isobaric monoblock that allows you to work both slightly sparkling and sparkling wines.
Currently, it is used for wines without gas but also for some production with sparkling wine. The cap in this case is a classic aluminium screw.
The used Complete Bottling Line wine-filling is completely automatic from the depalletizer to the palletizer.
The packing of the used line is made with three separate machines that form, box and close the American carton.
The operators currently used on the used Complete Bottling Line are 3 plus a quarter for the forklift during loading and unloading.
Some used equipment is also delivered to the used bottling line for wine.
These are for the standard 0.75 CL Bordeaux.
To sanitize the used line, they use disposable steam which still allows the taps \ central part to be washed well.
Used wine filling line services:
For this Complete Bottling Line used for the wine we can offer disassembly and packaging services, and reassembly in case of need. Furthermore, we can propose a new project for adding bottle format equipment in case of a new bottle shape.
A maintenance service can be negotiated for this Complete Bottling Line and implemented in about 75 working days from the confirmation of the order. All replaced parts are warranted except Filters, fuses, lubricants and consumables in general; they are subject to ordinary or scheduled maintenance.
The electrical components can be damaged by accidental electric shocks to the control panel and by the interruption of the general control. Damage due to the use of non-original parts.
Used Complete Bottling Line for wine subject to prior sale.
Listing
Fumane (Verona)
8,269 km
Complete Bottling Line
Call
Condition: used, Used Wine Bottling Line For Glass Bottles of 3L – 2000 BPH
Technical features:
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150 mm chain
Production: 2000 carboys per hour
Voltage: 380
Low voltage: 24v
Frequency: 50Hz
Working direction: right to the left
Worktop height: 1240mm
Carboy base format diameter: 51, 179 × 340
This line includes big italian brands, like Bardi, Bertolaso and Cavagnino&Gatti.
The bottling line ends with labelling equipment, so different packing systems can be attached as needed. This can be standard cardboard boxes or tray plus film or wrap-around system closure.
The two bottle sizes worked are 1,5L and 3 L but if needed this can be adapted for 0,75 L too. With additional payment it can be upgraded to create equipment for the inlet and outlet, the 0,75 L bottle size.
It has a satin cork corker and aluminium screw cap capper, and an 8 head labeller with two adhesive stations. It performs gravity filling for still liquids. The washer is for cleaning the new bottles inside and outside for one-way production.
Regular maintenance has been done on all equipment of the line, so it can be reassembled without critical problems.
Our professional team can help you realize this project, supporting you both in the tech department and with an engineering consultant.
Listing
Fumane (Verona)
8,269 km
Complete Bottling Line
Call
Condition: used, operating hours: 52,428 h, Used Bottling Line for Sparkling Beverages up to 9000 bph
The used bottling line for sparkling beverages up to 9000 bph effectively manages the production of still and sparkling water, as well as soft drinks, in PET containers. This line features interconnected machines, which, together, ensure a continuous and effective workflow. Additionally, each machine in the line operates in isobaric mode, optimizing filling for sparkling beverages. As a result, the system handles up to 9000 bottles per hour, making it a powerful solution for high-output bottling.
Containers and Product Type in the Bottling Line For sparkling beverages
The system, specifically designed to fill PET containers, provides durability and lightness, making them ideal for both sparkling and still beverages. Furthermore, this line specializes in processing still and sparkling water, along with other non-alcoholic drinks. Using isobaric technology, the line effectively preserves effervescence throughout filling, which, in turn, maintains product integrity and enhances taste quality.
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Blow Molding Machine – SMI EBS 2016
The SMI EBS blow molding machine, model EBS from 2016, forms PET containers directly on-site. Specifically, it transforms preforms into bottles, ensuring consistent size and container strength. Therefore, this integrated blow molding machine increases efficiency by minimizing reliance on external bottle supplies and maintaining high-quality production standards for the CFT Bottling Line For sparkling beverages.
Filling Monoblock – CFT Master EW 32/32/8 2012
The CFT Master EW 32/32/8 filling monoblock, a central component of the used bottling line for sparkling beverages up to 9000 bph, combines rinsing, filling, and capping in one compact unit. Notably, this system uses isobaric filling to keep internal container pressure stable, which is especially beneficial for carbonated beverages. In this way, the setup reduces waste and effectively protects the product’s quality.
Labeling Machine – P.E. Labellers Universal M/S 15T/960/3S – 4E 2009
The P.E. Labellers labeling machine, model Universal M/S 15T/960/3S – 4E from 2009, applies labels to PET containers with precision. Label application helps with product identification, in addition to ensuring regulatory compliance. Furthermore, this model offers flexibility and accuracy, especially for containers of various shapes and sizes for the CFT Bottling Line For sparkling beverages
Sleevering Machine – Nortan NORTAN 50 2008
The Nortan NORTAN 50 sleevering machine from 2008 of the CFT Bottling Line For sparkling beverages adds protective sleeves to containers, enhancing aesthetics and protecting them from contamination. In addition, this process proves essential for beverages stored or transported over long periods. Thus, the used bottling line for sparkling beverages up to 9000 bph benefits from this feature by improving product durability on store shelves.
Listing
Fumane (Verona)
8,269 km
Complete Bottling Line
Call
Condition: used, Used Filling Line for Sparkling Wine PROCOMAC Up to 6000 BPH
Condition and Capacity
Firstly, the filling line reaches up to 6000 bottles per hour (BPH), standing as an efficient solution for companies aiming to optimize their bottling processes. Currently stored, moreover, this line offers versatility in handling different glass container formats, specifically 0.375 L, 0.75 L, and 1.5 L, for both sparkling and still wines. Additionally, the isobaric filling technology ensures product integrity throughout the process.
Key Components of the Used filling line for sparkling wine PROCOMAC up to 9000 bph
The system comprises several key machines. Initially, the TMG depalletizer, model VEGA 60 from 2004, handles empty bottles. Following this, the Procomac filling monoblock, model 56 8 8 141 from 2004, integrates filling stages into a compact solution. Furthermore, the Bertolaso capping machine, model EMN 550/350 from 1995, ensures each bottle is sealed correctly.
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Cleaning and Maintenance
Essential for maintaining quality and hygiene, moreover, the Procomac CIP (Cleaning-In-Place) system, model 92.003.657 from 2004, allows for effective and automated cleaning of the equipment without disassembly. This aspect is crucial to ensure the longevity and efficiency of the filling line.
Automation and Labeling
Moreover, automation plays a key role in the line’s efficiency. Conveyors move bottles from the depalletizer to the exit of the triblock, highlighting the importance of uninterrupted workflow. Subsequently, the Kosme labeling machine, model EXTRA ADHESIVE 720 12T S3 E3 CE from 2006, applies labels accurately, ensuring a consistent and professional brand image on the final product.
Packaging
Final packaging is managed by TMG machinery: the ORION case erector from 2008 prepares cardboard cases, while the TM90S case sealer from 2004 closes and seals the cases, ready for distribution. These final steps are vital to ensure that the finished product is presented and protected adequately for transport.
Performance of the Used filling line for sparkling wine PROCOMAC up to 9000 bph
Lastly, the line displays versatility in performance, with a nominal speed of 6,000 BPH for sparkling wine in the 0.75 L format and 9,000 BPH for still wine in the same format. This flexibility demonstrates the adaptability of the used PROCOMAC sparkling wine filling line to different production needs, making it a valuable solution for any winery.
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Listing
Fumane (Verona)
8,269 km
Complete Bottling Line
Call
Condition: used, Used aseptic filling line Tetra Pak A3 FLEX 200S up to 7000 l/h
The Used aseptic filling line Tetra Pak A3 FLEX 200S up to 7000 l/h provides an advanced solution for the aseptic bottling of dairy products and fruit juices. Consequently, this line fills 200 ml Slim Brick containers, ensuring high production efficiency and maintaining the sterility of the product throughout the entire packaging process.
Line Features of the Used aseptic filling line Tetra Pak A3 FLEX
The bottling line operates with a capacity of up to 7000 liters per hour, ensuring high standards of safety and quality. Furthermore, the aseptic system prevents bacterial contamination, making this solution ideal for packaging sensitive liquids. Additionally, the line includes a conveyor system that facilitates the smooth transfer of containers between different processing stages, ensuring an uninterrupted workflow.
Machines Included in the Line
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Tetra Pak A3 FLEX 200 ml Slim Filler (year 2006)
The Used aseptic filling line Tetra Pak A3 FLEX relies on the Tetra Pak A3 FLEX filler, which aseptically fills 200 ml Slim containers. Moreover, this machine utilizes an advanced sterilization system to guarantee the microbiological safety of the packaged product. The filling process ensures precision, thereby minimizing waste and maintaining accurate dosing.
Tetra Pak Straw Applicator 22 (year 2009)
The Tetra Pak Straw Applicator 22 automatically affixes straws to 200 ml Brick containers. As a result, its integration into the production line enables precise and fast application, improving the product’s ergonomics for the end consumer.
Flow Management and Buffering: Tetra Pak Accumulator ACHX30-0500-47M (year 2010)
The ACHX30-0500-47M accumulator optimizes production flow by regulating container transport between different processing stages. In addition, this component ensures a continuous workflow, preventing interruptions and maintaining a consistent production rate even when downstream machinery operates at variable speeds.
Tetra Pak Cardboard Packer 70 (year 2003)
The Tetra Pak Cardboard Packer 70 packages Brick containers into transport cartons. Consequently, the automated system enables fast and efficient packaging, protecting units during transportation and facilitating distribution logistics.
Aseptic Filling Process in the Used aseptic filling line Tetra Pak A3 FLEX
The entire system performs aseptic filling, a technology that maintains product sterility without requiring refrigeration. Specifically, the process sterilizes the container before filling, preventing bacterial contamination and ensuring an extended shelf life.
Safety and Compliance
The Used aseptic filling line Tetra Pak A3 FLEX incorporates advanced safety systems to protect both operators and the product during processing. Additionally, each machine complies with the sanitary and hygiene regulations required by the food industry, ensuring safe production in line with international standards.
Listing
Fumane (Verona)
8,269 km
Complete Bottling Line
Call
Condition: used, Used Aseptic Filling Line Tetra Pak A3 FLEX 1000S up to 9000 l h
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The Used aseptic filling line Tetra Pak A3 FLEX 1000S up to 9000 l h provides an advanced solution for aseptic bottling of liquid products. Specifically, it can reach a production capacity of 9000 liters per hour. This line ensures maximum efficiency and reliability when filling dairy products and juices. Moreover, its fully integrated aseptic process preserves the organoleptic and microbiological characteristics of the product.
Main Components of the Aseptic A3 Flex 1000S line
Homogenizer and Sterilizer – 12 tons per hourThe homogenization and sterilization system of the Used aseptic filling line Tetra pak A3 FLEX 1000S up to 9000 l/h stabilizes the product and eliminates microorganisms through controlled thermal treatment. Furthermore, its 12 tons per hour capacity allows it to handle large volumes while maintaining product quality and safety.
Alsafe Tank – AsepticThe Tetra Alsafe tank stores products aseptically before filling. As a result, its food grade certified materials ensure complete isolation and prevent contamination risks.
Tetra Pak CIP System The Cleaning In Place CIP system automates line sanitation. Consequently, it cleans all product contact parts internally, reducing downtime and improving operational efficiency.
Tetra Pak A3 FLEX 1000S Filling MachineThe A3 FLEX 1000S filling machine forms the core of the Used aseptic filling line Tetra Pak A3 FLEX 1000S up to 9000 l h. Specifically, it fills dairy products and juices aseptically in carton containers. In addition, it ensures high dosing precision, thereby minimizing waste and guaranteeing excellent packaging quality.
CAP21 Capping MachineThe CAP21 capping machine seals containers hermetically, thus preventing contamination and extending shelf life. Additionally, its seamless integration with the filling machine maintains an uninterrupted workflow.
ACHX30 Accumulator 47 metersThe ACHX30 accumulation system optimizes package flow along the production line. Consequently, it reduces downtime and enhances overall bottling efficiency.
Tetra Pak Film Wrapper 67 Shrink WrapperThe Film Wrapper 67 shrink wrapper of the Used aseptic filling line Tetra pak A3 FLEX 1000S up to 9000 l/h provides secondary packaging by wrapping products in plastic film. In turn, this step improves logistics and distribution efficiency while ensuring greater protection and stability during transportation.
Filling Line Features of the line
The Used aseptic filling line Tetra Pak A3 FLEX 1000S up to 9000 l h uses aseptic filling technology, which prevents bacterial contamination without preservatives. Furthermore, it supports various liquid products, especially milk, dairy products, fruit juices, and plant based beverages.
By integrating advanced technologies and automated sanitation management, this line delivers high quality standards with optimal production efficiency.
Listing
Fumane (Verona)
8,269 km
Complete Bottling Line
Call
Condition: used, operating hours: 1,800 h, Used Bottling Line for champagne, sparkling and still wine 4000 bph
Product Compatibility and Filling Technology
This bottling line processes still wine, sparkling wine, and champagne with high efficiency. Specifically, it handles only glass bottles and uses an isobaric filling system, which ensures precise control when filling pressurized liquids, such as sparkling products. As a result, wineries that produce multiple wine types with different physical and chemical properties can rely on this line for consistent, adaptable operation. In other words, the system addresses diverse product demands without compromising output quality.
Performance Output by Bottle Format
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Depending on the bottle format, the line delivers different outputs. It processes both 0.20l and 0,375l bottles at 4,500 bottles per hour. Meanwhile, it handles 0,75l bottles at 4,000 bottles per hour and 1.5l bottles at 2,000 bottles per hour. Therefore, this production speed suits medium-scale wineries that require flexibility while maintaining industrial performance.
Commissioning, Runtime, and Immediate Availability
Technicians installed the line in 2022. Since that time, it has operated for 1,800 hours and produced approximately 2,400,000 bottles. The system continues to run in production, which means it remains in good operational condition. Furthermore, its immediate availability offers an advantage to wineries needing rapid deployment. Because of this, buyers can integrate the equipment without significant downtime.
Primary Bottling Block: Depalletizing, Rinsing, Filling, and Capping
The process starts with a Duetti Packaging depalletizer, model M, which automatically feeds empty bottles into the system. Subsequently, the GAI monoblock, model 4033RES-HP-A01, performs rinsing, filling, and capping in a single integrated unit. The dual-stage rinser (water + gas) uses 16 grippers to sanitize bottles. A high-pressure electropneumatic filler with 24 valves carries out isobaric filling. Notably, the 3-head rotary corker applies straight corks, champagne-style mushroom corks, plastic closures, and aluminum screw caps. Moreover, the monoblock includes multi-format screws, motorized guide adjustments, dummy bottles for internal rinser sterilization, and a solenoid valve kit to switch between gas and cleaning liquid inputs. Altogether, this configuration provides high precision, minimal changeover time, and excellent bottle handling.
CIP and Quality Control: Cleaning and Inspection Systems
To maintain hygiene, the WIN&TECH CIP unit, model Win&Guard C 23.05, manages automatic cleaning via a steam-water heat exchanger and a three-stage filtration system across two independent circuits. Additionally, this system allows operators to sanitize the internal components between production runs without disassembly. At the same time, the CMP inspection unit, model CV-MUF108, performs continuous quality control.
Listing
Fumane (Verona)
8,269 km
Complete Bottling Line
Call
Condition: used, Used Bottling Line HDPE for dairy products 7200 bph
Used Bottling Line HDPE for dairy products 7200 bph: Structure and Production Capacity
The Used Bottling Line HDPE for dairy products 7200 bph processes and bottles dairy products in high-density polyethylene (HDPE) containers. The line operates at a nominal capacity of 7,200 bottles per hour, optimized for a 0.40-liter format. It uses HDPE bottles weighing 19 to 20 grams, each closed with a polyethylene (PE) snap-on cap weighing 3.2 grams. Although the system has remained idle since 2018–2019, technicians completed a full overhaul before decommissioning. As a result, the Used Bottling Line Serac for HDPE remains in good mechanical condition.
Container Type and Format Flexibility of the Used Bottling Line HDPE
The Used Bottling Line Serac for HDPE handles 400 ml HDPE bottles equipped with snap-on PE caps and sealed with a foil membrane. Its weight-based filling technology guarantees high accuracy and hygienic compliance, which is essential for dairy processing. In particular, this setup of the Used Bottling Line Serac for HDPE suits non-carbonated liquid products. Additionally, operators can upgrade the system to handle 500 ml bottles, with only minimal adjustments required. Unlike threaded capping systems, this line uses press-fit closure, which simplifies maintenance and enhances sealing consistency. Therefore, it provides an effective and reliable solution for bottling in sensitive food sectors.
Bottle Feeding and Preparation Section
At the start of the process of the Used Bottling Line Serac for HDPE, the bottle unscrambler, built by Lanfranchi in 2008, feeds loose HDPE bottles into the conveyor system in the correct orientation. Meanwhile, an Auto Jet Spray unit by Autojet Technologies (2012) cleans the bottle necks using high-pressure air jets, effectively removing dust or particles. Furthermore, Lanfranchi conveyors installed in 2008 transport bottles between stations while maintaining smooth line flow and bottle spacing. These components ensure mechanical integrity and reduce handling errors. As a result, the Used Bottling Line Serac for HDPE achieves both efficiency and reliability in its initial stages.
Weight-Based Filling and Snap-On Capping
The Used Bottling Line Serac for HDPE filling machine, manufactured in 2008, features 12 weight-based filling heads that deliver precise product dosing. Following the filler, a Zalkin cap sorter (U9000, 2008) orients and feeds snap-on caps to the SERAC cap press (CAP PRESSMP2, 2008). The press then applies each cap onto the bottle with controlled vertical pressure. Meanwhile, a foil applicator applies a seal to the container mouth before the cap is pressed. The absence of screw torque components simplifies operation and reduces wear over time.
Sleeve Labeling and Final Packaging of the Used Bottling Line HDPE
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After capping in the Used Bottling Line HDPE for dairy products 7200 bph the labeling phase begins.
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